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Lapping
Lapping is a loose abrasive machining process which combines abrasive particles within an oil or water base vehicle to form a slurry. The slurry is fed onto a rotating lap plate (usually cast iron) to form an abrasive film between the plate and the parts to be lapped, the result is a gray "matte" finish of uniform flatness. Benefits of lapping include:
- Fast stock removal
- No clamping or heat distortion
- No expensive tooling required
- Very thin and non-magnetic parts can be processed
- Irregular-shaped parts can be easily processed
Polishing
While lapping produces a gray non-reflective surface, polishing will produce a reflective or "shiny" surface. The degree of reflectivity will vary as to the type of process used. Some of the typical processes include:
- Hard and soft pad polishing
- Diamond abrasive/composite plate polishing
- Optical pitch polishing
Typical lapping/polishing tolerances
| Flatness |
Less than one light band (.0000116") |
| Finish |
Less than 1 micro inch Ra |
| Size Control |
.0001 inches |
| Parallelism |
.00005 inches |
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